Versatility in Flow Wrapping
The Rose Forgrove Integra horizontal flow wrapper is designed for wrapping a large variety of food and non-food products, delivering high seal integrity. The Integra can extend your product's shelf life with nitrogen flushing, creating a hermetic seal using barrier, laminated film.
The Integra distinguishes itself through innovative engineering that focuses on delivering exceptional performance in challenging environments. It is a PLC controlled horizontal form fill seal machine with four independent motors and long dwell cross sealing jaws.
Features of the Integra
- Bottom and top reel versions available
- Hygienic and easy-to-clean design suitable for a wide range of challenging industries
- Sloped tops and rounded legs minimize debris build up
- Versatility throughout a wide range of packaging applications
- Icon-based operator interface with real time diagnostics
- Straightforward and intuitive set up features for fast, repeatable changeovers
- No product - no bag feature minimizes film waste
- Misplaced product detect
- Reel-low / run-out with beacon alarm
- Easy film thread system for a quick change-over and reel replacement
- Adjustable or fixed folding box
- Options of standard chain infeed or range of multi-belt feeders
Competitive Production Rate The Rose Forgrove Integra flow wrapper with a bottom reel is capable of up to 150ppm with a single-jaw configuration.
The product range for the Rose Forgrove Integra horizontal flow wrapper (bottom reel) can handle packages with a length of 50-350mm, width of 20-220 mm, and a height up of to 150mm.
User-Friendly Controls The Rose Forgrove Integra horizontal flow wrapper with a bottom reel is equipped with an industry-standard Allen Bradley PLC with an operator interface with a 10" thin-film transistor (TFT) color touch screen.
Right and left hand machines are available, and the solid mechanical construction includes special attention to hygiene, operator ergonomics, and ease of cleaning and maintenance.
Customizable Machine Design The Rose Forgrove Integra can be customized to fit your specific needs. There are many available options to make this machine work best for your production line. Some of the customizations include reel runout sensor, misplaced product detection, product high sensor and more.
Dependable and Flexible Machine Design
- Solid mechanical construction with special attention to aspects of hygiene (GMP), ease of cleaning and maintenance
- Right hand machine available (product flow from left to right)
- Stainless steel construction and painted versions available
- Single reel: 25.5" (650mm) reel width / 13.75" (350mm) max reel diameter / 3" (76mm) reel core
- Adjustable and fixed folding boxes available
- Film fed from the top or bottom of the machine
- All product contact parts are stainless steel or food grade plastic
- Solid mechanical construction with special attention to aspects of hygiene (GMP), ease of cleaning and maintenance and operator ergonomics
User-Friendly Controls
- Control system with industry standard Allen Bradley PLC
- Operator Interface with TFT color touch screen 10"
- Multi-axis drive technology with 4 independent servo drive systems for product infeed, longitudinal sealing rollers, film feed and rotary sealing head
- No-product / no-bag system
- Misplaced product detect
- Individual temperature control circuits for the 2 set of heated longitudinal sealing rollers
- Independent temperature control on the sealing jaws integrated into control panel
- Automated product size change with all program parameters saved in product data base, holding parameters for up to 99 percent products
- 6 x user defined electronic cam outputs for peripheral devices available
- Service mode for diagnostics, trouble shooting and basic machine configuration, different level (user configurable) password-protection
- Additional user-defined password level for limiting/ excluding access to selected machine functions, setting changes and sensitive data
Options
- Reel run-out sensor
- Misplaced product detect
- Product high sensor
- Pin type perforator
- Infeed extensions
- Gusseting units
- Crimp carryover unit
- Euroslot crimp jaws
- Labelers
Package Range
- Product Length: 1.96" to 13.77" (50mm to 350mm)
- Product Width: 0.787" to 8.66" (20mm to 220mm)
- Product Height: Up to 5.90" (150mm)
Packaging Speed
- Up to 150ppm, depending on film and product
Power and Air Requirements
- Power Supply: 440/480V, Two Phase, 60 Hz
- Air Supply: 6 bar
Please contact Pro Pac or call 888-318-0083 for your fin seal flow wrapping equipment.