Fast Industrial VFFS Bagging
Batching Systems Bagmaster 250 high-speed vertical form, fill and seal bagging systems are designed and built for food and non-food products.
The Batching 250 bagging system can be integrated with counters, weighers, thermal printers, and a heavy bag load shelf. The Bagmaster 250 system can be provided with constant heat jaws or impulse heat jaws. Controls are built in accordance with PackML to provide standardized integration of upstream and downstream equipment.
The Bagmaster 250 system form bags around the product from clear polyethylene as well as laminated printed roll stock film. The Bagmaster 250 forms bags as wide as 10" with lengths changed through the touchscreen HMI.
Batching Systems Bagmaster 250 vertical form, fill and seal bagging systems produces up to 100 bags per minute.
Bagmaster 250 Benefits
- Flexibility: Runs a variety of film, including polyethylene, laminate, and kraft/poly film structures, impulse seal wires or constant heat option.
- Versatility: System integration to any type of packaging machine. Designed for short or long production runs.
- Durability: Specifically designed for heavy-duty applications. Utilizing 30 years of experience in frozen food, hardware, toy and industrial product applications.
- Speed: Runs up to 100 cycles per minute.
- Electronics: Controls architecture implemented in accordance with PackML and PackML Tags to provide standardized integration of upstream and downstream equipment. Includes a standard 10.4" operator friendly color touch screen.
- Ergonomics: Low overall height and easy access to interior of machine.
- Cost Savings: Produces bags from flat web material, typically providing cost savings of approximately 75% when compared to using pre-made bags.
- Value: Increased output for all your packaging needs, resulting in cost effective, efficiently filled packages.
Features
- Configured to meet NEMA 12 (IP52) standards.
- Robust open frame design provides excellent access to the machine interior.
- Web transport system with servo motor driven friction pull belts.
- Quick-opening pull belt mechanism (pneumatically operated) for ease of material set-up and size change-over.
- Machine control via 10.4" color touch screen, including intuitive operator guidance, fault diagnostics with help text for trouble shooting, and production data acquisition.
- Program memory for 100 production recipes.
- Servo-driven cross jaw movement.
- Product-in-jaw feature brings the machine to a stop if the seal bars do not close completely.
- Constant / resistance heat sealing system.
- Single film reel support with pneumatic film reel spindle.
- Motor powered packaging material unwind at rear of the bagging machine controlled via position monitoring of the dancer arm provides material infeed with precise web tension control.
- Semi-automatic web tracking adjustment (left/right correction) via touch screen powered by a DC gear motor.
- Forming set for one bag size (pillow style).
- Electrical synchronization for dosing system (weigher, counter, auger, etc.).
Options
- Programmable warning beacon
- Automatic web tracking
- Side gusset device
- Flat-bottom bag device
- Tear notch device for easy bag opening
- Hole punch (round, sombrero, etc.)
- Impulse poly seal system
- Anti-static bar and nozzle options
- Adjustable bag discharge chute
- Bag support and eject unit at discharge
- Gas flush accessories with integrated controls
- Filling tube dust extraction
- Air relief film perforator
- Integration of a variety of thermal transfer printers
- Additional emergency stop switch at rear of machine
- cUL listed electrical control panel
- Photoelectric registration mark sensor
- Foam rubber air expeller
- Product catch plates mounted atop cross seal jaws
- Product drip pan above machine
- Frame extensions to increase machine height
Packaging Material
- Max film width: 508mm (20")
- Max roll outside diameter: 508mm (20")
- Roll core diameter: 73-77mm (3")
Package Dimensions
- Flat bag width: Min 60mm (2.4"), Max 250mm (9.8")
- Stand-up bag width: Min 40mm (1.5"), Max 220mm (9.0"), depth 25mm - 105mm (1" - 4")
- Max width + depth: 250mm (9.8")
- Bag length: 75mm - 400mm (3" - 15.75")
Machine Control & Operator Interface
- Power Panel 500 with Intel Atom Z510 processor
- Color touch screen: 265mm (10.4")
- Proximity sensors: Operated via field bus
Specifications
- Power: 220/480/575V, 1PH, 60Hz or 220-575V, 3PH, 60Hz 7KVA
- Air: 8 cfm @ 80-100 psi clean dry air
- Footprint: 3'5"W x 4'8"D x 4'5"H
- Machine Weight: Approximately 1,400 lbs
Machine Dimensions
- Width: 1,354mm (53")
- Depth: 1,956mm (77")
- Height: 1,443mm (57")
Please contact Pro Pac or call 888-318-0083 for your vertical form fill seal bagging equipment.