Bartelt MAG FS Pre-Made Pouching System

Pouching System Designed Specifically for Single-Serve Markets

The Bartelt MAG FFS state-of-the-art horizontal fill and seal pre-made pouching machine integrates the latest magnetic linear technology.

This pouching system stands out for its flexibility, reliability and rapid changeover times. Maximum flexibility is provided by independently controlled double pouch clamps utilizing magnetic linear motion control.

This pouching machine is designed for both simplex and duplex configurations, with maximum speed of 100 ppm in duplex mode.

Features and Benefits

Stainless steel open frame design

Modular design and multiple machine configurations, optimized for the application

Pouch feeding module is mobile with docking feature

Pouch transfer station

Fixed product feed and product discharge locations – all other optional locations are adjustable

Independently controlled double pouch clamps utilizing magnetic linear motion control

Product fill stations, servo-controlled pouch opening and closing system

No open pouch – no fill feature

Servo driven top seal assembly

Servo driven pouch discharge

Rockwell Motion Control package

Rockwell color touch screen operating panel

Interlocking barrier guarding

Full servo execution

Rapid changeover

Simplex or duplex configurations

Easy to use and operate

Flexibility to add multiple fill stations, fillers and other devices

Easy to upgrade

Superior seal quality and pouch handling

Operation

Pre-made pouches are placed on the in-feed conveyor and are transported to the transfer area

Minimum of 500 pouch capacity (320mm x 380mm with zipper and gusset) and no operator interaction needed other than re-supply during production runs

The pouch placement head positively places the pouches into pouch clamps

In duplex configuration there will be two parallel conveyors and two streams of pouches being placed into the pouch clamps

Each pouch will remain with the pouch clamps throughout the entire process

A pouch detection system is used to ensure that pouches are in position for filling to minimize product loss

Pouches are opened utilizing the programmable pouch clamps and vacuum with air assist

Product is fed via a product filling system

Filled pouches are transferred to the top seal area where they are closed and sealed

The completed pouch is removed from the clamps and discharged to a discharge system

Pouch Styles

3-side seal

4-side fin seal

Bottom gusset

DOY stand-up package

Delta-Pac stand-up package

Side gusset

Pouches with fitments

Odd shape pouches

Options

Right hand or left hand configurations

IP69 for various food applications

Hybrid execution with pouch forming module and pre-made pouch feeding module

Zipper opening

Product settling devices

Dust control and top seal cleaning

Gas flushing

Pouch stretching and deflating

Ultrasonic sealing

Bag clamp maintenance loop

Integration of auxiliary equipment: Desiccant feeders, printer, vision system, labelers

Integration of various product fillers: Volumetric cup filler; volumetric sliding gate filler, auger, vibratory rotary filler, scale, liquid pump, specialized feeding systems

Industries

Snack products: Nuts, trail mixes candies

Cheese and other dairy products

Frozen foods

Dried meats and fruits, beef jerky, sausages

Dry and wet pet food

Liquids

Granular products: Rice, beans, soup and meal mixes

Free flowing powders: Coffee, spices, powdered drink mixes, sugar-based mixes, flour based mixes, pharma powders, nutraceuticals

Home and personal care products: Lotions, gels, detergent pods, adhesives

Pouching Sizes and Speeds

Please contact Pro Pac or call 888-318-0083 for your pouching equipment.