Bartelt MAG FS Pre-Made Pouching System
At a Glance
- Runs pre-made pouches
- Independently controlled double pouch clamps provide maximum flexibility
- Full-servo execution
- Designed for both simplex and duplex configurations
- Max speed 100 ppm
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Pouching System Designed Specifically for Single-Serve Markets
The Bartelt MAG FFS state-of-the-art horizontal fill and seal pre-made pouching machine integrates the latest magnetic linear technology.
This pouching system stands out for its flexibility, reliability and rapid changeover times. Maximum flexibility is provided by independently controlled double pouch clamps utilizing magnetic linear motion control.
This pouching machine is designed for both simplex and duplex configurations, with maximum speed of 100 ppm in duplex mode.
Features and Benefits
- Stainless steel open frame design
- Modular design and multiple machine configurations, optimized for the application
- Pouch feeding module is mobile with docking feature
- Pouch transfer station
- Fixed product feed and product discharge locations – all other optional locations are adjustable
- Independently controlled double pouch clamps utilizing magnetic linear motion control
- Product fill stations, servo-controlled pouch opening and closing system
- No open pouch – no fill feature
- Servo driven top seal assembly
- Servo driven pouch discharge
- Rockwell Motion Control package
- Rockwell color touch screen operating panel
- Interlocking barrier guarding
- Full servo execution
- Rapid changeover
- Simplex or duplex configurations
- Easy to use and operate
- Flexibility to add multiple fill stations, fillers and other devices
- Easy to upgrade
- Superior seal quality and pouch handling
Operation
- Pre-made pouches are placed on the in-feed conveyor and are transported to the transfer area
- Minimum of 500 pouch capacity (320mm x 380mm with zipper and gusset) and no operator interaction needed other than re-supply during production runs
- The pouch placement head positively places the pouches into pouch clamps
- In duplex configuration there will be two parallel conveyors and two streams of pouches being placed into the pouch clamps
- Each pouch will remain with the pouch clamps throughout the entire process
- A pouch detection system is used to ensure that pouches are in position for filling to minimize product loss
- Pouches are opened utilizing the programmable pouch clamps and vacuum with air assist
- Product is fed via a product filling system
- Filled pouches are transferred to the top seal area where they are closed and sealed
- The completed pouch is removed from the clamps and discharged to a discharge system
Pouch Styles
- 3-side seal
- 4-side fin seal
- Bottom gusset
- DOY stand-up package
- Delta-Pac stand-up package
- Side gusset
- Pouches with fitments
- Odd shape pouches
Options
- Right hand or left hand configurations
- IP69 for various food applications
- Hybrid execution with pouch forming module and pre-made pouch feeding module
- Zipper opening
- Product settling devices
- Dust control and top seal cleaning
- Gas flushing
- Pouch stretching and deflating
- Ultrasonic sealing
- Bag clamp maintenance loop
- Integration of auxiliary equipment: Desiccant feeders, printer, vision system, labelers
- Integration of various product fillers: Volumetric cup filler; volumetric sliding gate filler, auger, vibratory rotary filler, scale, liquid pump, specialized feeding systems
Industries
- Snack products: Nuts, trail mixes candies
- Cheese and other dairy products
- Frozen foods
- Dried meats and fruits, beef jerky, sausages
- Dry and wet pet food
- Liquids
- Granular products: Rice, beans, soup and meal mixes
- Free flowing powders: Coffee, spices, powdered drink mixes, sugar-based mixes, flour based mixes, pharma powders, nutraceuticals
- Home and personal care products: Lotions, gels, detergent pods, adhesives
Pouching Sizes and Speeds
Model | Min Dimensions | Max Dimensions | Max Gusset | Max Weight | Max PPM |
FS Simplex | 5" x 5" / 127mm x 127mm | 12.6" x 15" / 320mm x 380mm | 5.9" / 150mm | 6 lbs / 2.75kg | 50 |
FS Duplex | 5" x 5" / 127mm x 127mm | 12.6" x 15" / 320mm x 380mm | 5.9" / 150mm | 6 lbs / 2.75kg | 100 |
Please contact Pro Pac or call 888-318-0083 for your pouching equipment.
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