Bartelt MAG FS Pre-Made Pouching System

Bartelt MAG FS Pre-Made Pouching System

At a Glance

  • Runs pre-made pouches
  • Independently controlled double pouch clamps provide maximum flexibility
  • Full-servo execution
  • Designed for both simplex and duplex configurations
  • Max speed 100 ppm
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Bartelt MAG FS Pre-Made Pouching System Bartelt MAG FS Pre-Made Pouching System Bartelt MAG FS Pre-Made Pouching System

Pouching System Designed Specifically for Single-Serve Markets

The Bartelt MAG FFS state-of-the-art horizontal fill and seal pre-made pouching machine integrates the latest magnetic linear technology.

This pouching system stands out for its flexibility, reliability and rapid changeover times. Maximum flexibility is provided by independently controlled double pouch clamps utilizing magnetic linear motion control.

This pouching machine is designed for both simplex and duplex configurations, with maximum speed of 100 ppm in duplex mode.

Features and Benefits

Stainless steel open frame design
Modular design and multiple machine configurations, optimized for the application
Pouch feeding module is mobile with docking feature
Pouch transfer station
Fixed product feed and product discharge locations – all other optional locations are adjustable
Independently controlled double pouch clamps utilizing magnetic linear motion control
Product fill stations, servo-controlled pouch opening and closing system
No open pouch – no fill feature
Servo driven top seal assembly
Servo driven pouch discharge
Rockwell Motion Control package
Rockwell color touch screen operating panel
Interlocking barrier guarding
Full servo execution
Rapid changeover
Simplex or duplex configurations
Easy to use and operate
Flexibility to add multiple fill stations, fillers and other devices
Easy to upgrade
Superior seal quality and pouch handling


Pre-made pouches are placed on the in-feed conveyor and are transported to the transfer area
Minimum of 500 pouch capacity (320mm x 380mm with zipper and gusset) and no operator interaction needed other than re-supply during production runs
The pouch placement head positively places the pouches into pouch clamps
In duplex configuration there will be two parallel conveyors and two streams of pouches being placed into the pouch clamps
Each pouch will remain with the pouch clamps throughout the entire process
A pouch detection system is used to ensure that pouches are in position for filling to minimize product loss
Pouches are opened utilizing the programmable pouch clamps and vacuum with air assist
Product is fed via a product filling system
Filled pouches are transferred to the top seal area where they are closed and sealed
The completed pouch is removed from the clamps and discharged to a discharge system

Pouch Styles

3-side seal
4-side fin seal
Bottom gusset
DOY stand-up package
Delta-Pac stand-up package
Side gusset
Pouches with fitments
Odd shape pouches


Right hand or left hand configurations
IP69 for various food applications
Hybrid execution with pouch forming module and pre-made pouch feeding module
Zipper opening
Product settling devices
Dust control and top seal cleaning
Gas flushing
Pouch stretching and deflating
Ultrasonic sealing
Bag clamp maintenance loop
Integration of auxiliary equipment: Desiccant feeders, printer, vision system, labelers
Integration of various product fillers: Volumetric cup filler; volumetric sliding gate filler, auger, vibratory rotary filler, scale, liquid pump, specialized feeding systems


Snack products: Nuts, trail mixes candies
Cheese and other dairy products
Frozen foods
Dried meats and fruits, beef jerky, sausages
Dry and wet pet food
Granular products: Rice, beans, soup and meal mixes
Free flowing powders: Coffee, spices, powdered drink mixes, sugar-based mixes, flour based mixes, pharma powders, nutraceuticals
Home and personal care products: Lotions, gels, detergent pods, adhesives

Pouching Sizes and Speeds

Model Min Dimensions Max Dimensions Max Gusset Max Weight Max PPM
FS Simplex 5" x 5" / 127mm x 127mm 12.6" x 15" / 320mm x 380mm 5.9" / 150mm 6 lbs / 2.75kg 50
FS Duplex 5" x 5" / 127mm x 127mm 12.6" x 15" / 320mm x 380mm 5.9" / 150mm 6 lbs / 2.75kg 100

Please contact Pro Pac or call 888-318-0083 for your pouching equipment.

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