Batching Systems Batchmaster IV Counting Machine

Accurately Count Parts

The Batching Systems Batchmaster IV counter is an accurate high-speed counting system that detects and rejects parts one-third smaller or larger than a target part thereby separating the good parts from the bad.

Batching Systems Batchmaster IV counters utilize patented dual view scanners to provide the highest accuracy count possible. Out-of-tolerance parts are rejected prior to entering a package.

Batchmaster IV Benefits

Flexibility: Batch a wide variety shapes and sizes of product accurately with no changeover parts.

Versatility: System integration to any type of packaging machine. Designed for short or long production runs.

Count Accuracy: Patented Dual View Scanner verifies the 3D volume of each part in real time. Out-of-tolerance product can be rejected before entering the package.

Volumetric Accuracy: Accumulated volumes routinely exceeds multi-head weigher accuracy and speeds.

Quick Changeover: Typical product changeover of 2 minutes or less. Recipe set-ups can be saved on system or remote net-work. Bar code scanner can be added for quicker loading of saved recipes.

Cost Savings: Virtually no wear parts, servo motors with no linkages, decrease or eliminate product giveaway with this new pa-tented precision filling technology.

Value: Increased output, can count at over 100 batches per minute.

VMAS Technology: Verified movement and speed of all mechanical movements via a true closed loop system, making this equipment easily validated.

Features

Auto-gate fault re-start

Auto set-up

Bar code reading

Closed loop stepper motor driven gates

Counts parts from 1/32" to 7" X 10"

Custom password lock outs

Enhanced geometry dual axis feeder

Food grade and anti-static options

High-resolution with 6,000 scans per second

Improved auto-calibration and dust filtering

Industrial grade stainless steel bowl, hopper and stand

In-flight volume analysis

Large 10.4" color touch screen HMI controls

Multi-chamber part processor

Multi-language options

Multiple dump feature

Out-of-tolerance batch reject (on 5 Gate PPU)

Partial accumulation and split counts

Patented dual view scanner with part validation

Real-time operational data

Recipe management

Self-diagnostics with remote capability

Semi-automatic or integrates to fill any type of package

State-of-the-art high speed electronics

Storable set-up parameters of 500 recipes

Tool-less assembly / disassembly

UL, cUL, & CE approved options

User-friendly intuitive touch screen controls

Variable electronic tuning to run a wide range of parts

Verified motion-control technology

Parts Size Range

50mm PPU - Minimum thickness of 1/32" (.08mm) up to 1.75" x 1.75" x 1.9"

100mm PPU - Minimum thickness of 1/16" (1.5mm) up to 2.75" x 2.75" x 4"

150mm PPU - Minimum thickness of 1/8" up to 5" x 5" x 8"

200mm PPU - Minimum thickness of 1/4" up to 7" x 7" x 10"

Bowls & Feed Rate

24EGV: Up to 400 linear inches of feed per minute, runs parts as thin as 1/16"

15 or 18 OT: Up to 250 linear inches of feed per minute, runs parts as thin as 1/32"

Options

Available in single, dual and belt feed configuration

Available in 2 gate or 5 gate configuration

Bulk feed hopper options available engineered to meet product and operation requirements

Electronic upgrades available for existing counting systems

Specifications

Power: 120 VAC, 1 Phase, 60 Hz @ 15 Amps

Air: No air or gate sensors required. All movements controlled and verified with stepper motors.

Footprint: 50"D x 30"-36"W

Please contact Pro Pac or call 888-318-0083 for your counting and weighing equipment.