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Wulftec WCA-SMART Automatic Turntable Stretch Wrapper

Wulftec WCA-SMART Automatic Stretch Wrapper

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Wulftec WCA-SMART Automatic Stretch Wrapper

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Pro Pac offers competitive prices and outstanding customer service. Get a quote for the Wulftec WCA-SMART Automatic Turntable Stretch Wrapper and see the Pro Pac difference.

At a Glance

  • Extra heavy-duty, portable ring-gear driven high-profile turntable
  • Up to 70 pallet loads per hour
  • 4000 max load weight
  • 20 inch NO-THREAD powered pre-stretch carriage for quick, easy and safe film loading
  • These stretch wrappers are built to last forever
  • Best warranties in the stretch wrapper industry

Buy your stretch film from us, and get a discount on this Wulftec stretch wrapper!

Extra Heavy Duty Ring Gear Driven Strech Wrapper

The WCA-SMART series is a competitively-priced extra heavy duty ring-gear driven conveyorized turntable stretch wrapping system.

Our Automatic stretch wrappers maximize throughput and efficiency. They take care of everything; you only change the roll of film. An automatic stretch wrapper will save significant time and money.

Turntable stretch wrappers are ideal for wrapping stable loads of under 8,000 lbs. They are typically less expensive than rotary arm models and have a smaller footprint – a definite asset when space is at a premium.

Features of the WCA-SMART

AC variable frequency drives as standard equipment on all machines
Lower maintenance and better reliability—Wulftec stretch wrappers will save time and money
NEMA 4/12 control panel dust tight and waterproof
The control panel is neatly organized eliminating time otherwise lost searching for wires
The control panel is UL508A approved
Superior electrical/electronic design including Allen Bradley MicroLogix PLC and AC drives
All motors, proximity sensors, photoeyes and other sensors have quick disconnect cables that simplify installation and maintenance
Photoeyes are maintenance free and protected
All Wulftec structures are made of heavy-duty steel for rugged performance in the harshest work environments
These stretch wrappers are built to last forever
Dual chain driven for balanced movement & no vibration
Quick and easy adjustment of upper and lower carriage travel
The Maintenance Free spring-loaded carriage gate equipped with spring loaded rollers ensures optimal contact with the stretch film, year after year, without involving maintenance
Wulftec is the only manufacturer to offer a LIFETIME warranty on its pre-stretch roller blue compound
Preset pre-stretch ratios are available from 50-300%
Since all of our semi-automatic SMART Series stretch wrappers wrap 2 inches from the turntable, you are guaranteeing the product is properly secured to the pallet, resulting in a pallet that is more stable for transport, and therefore less damage
No film threading is required and a Lexan cover eliminates operator's ability to reach rollers when gate is closed
Non-Proprietary parts accessible on a local base

Cut and Wipe System

Pneumatically operated cut and wipe-on system automatically cuts and wipes the film onto the load upon cycle end
First a vertical roller positions the film over the clamp which grabs the film, ensuring longer heat wire life expectancy
Then the heat wire swings in and cuts the film
A timed impulse heat control allows quick cool down so the heat wire becomes cold to the touch within 5 seconds

Best Warranties in the Industry

3-year unlimited cycle warranty
10-year warranty on steel structure
10-year warranty on 25" ring gear bearings
Lifetime warranty on pre-stretch roller blue compound

Specifications

Production Rate 70 loads per hour
Machine Dimensions 128.5" L x 199" W x 104" H
Maximum Load Size 48" L x 48" W x 80" H
Load Weight 4000 lbs
Approximate Shipping Weight 4750 lbs
Electrical Requirements 230 V /2 ph /60Hz 20A
Pneumatic Requirements 3 cfm @ 80 psi
Controls 24V control system
Allen Bradley CompactLogix L16ER PLC with an integrated Ethernet port
Allen Bradley PanelView Plus 600 color touch screen interface
Sick autoheight sensing photoeye with on/off mode
On Stand NEMA 4/12 control cabinet
Power on/off lockable switch and indicator light
One panel mounted emergency stop station
Manual carriage Up/down function
Manual function for turntable rotation fwd
Manual clamp jog on touch screen
Reset function
Separate top and bottom wrap selection (0-9)
Single carriage speed
Conveyor jog fwd (fwd / rev optional)
Alarm beacon
Intuitive alarms diagnostic on touch screen
Current overload protection
Double brush dust tight slip ring
230VAC motors & variable frequency drives with contactor driven conveyors
Film force to load control
Structure 14 gauge formed steel tower
Heavy duty structural steel construction
Film Delivery System 20" NO-THREAD® Powered Pre-Stretch Carriage
1 HP AC motor with Allen Bradley variable frequency drive
Lifetime warranty on pre-stretch rollers blue compound
Film force release for easy pull at start and end of cycle
50-400% pre-stretch ratio (preset to customer spec, standard 200%)
Electronic film tension control with analog sensor
Film roping bar
Lexan roller cover for operator safety
Proximity sensor on carriage gate to ensure gate is properly closed
Film Tail Treatment Automated cut/clamp and wipe system
Pulse controlled cutter
Film alignment arm and brush on film tail treatment
Brush-on film tail treatment
Heat Seal treatment optional
Film Carriage Drive 1 HP AC motor with Allen Bradley variable frequency drive
Two #40 carriage lifting chains
Bearing supported maintenance free guide wheels
Turntable Drive 25" Heavy duty ring gear with pinion gear drive
Max 16 RPM variable speed
1 HP 230VAC motor with Allen Bradley variable frequency drive
Electronic soft start/stop
Positive turntable alignment controlled by proximity sensor
Electric brake
Turntable Conveyor 77" dia. 1/2" steel plate
2 1/2" dia. Rollers on 3 3/4" centers
All full length rollers driven
3/16" wall cold rolled electric welded steel rollers
52" BFR (between frame rails)
1 HP AC motor with contactor
#40 ANSI chain drive
Heavy duty cast iron flange mounted bearing
Conveyors 5' in / 5' out contoured powered conveyor with smooth transfer
Standard 52" BFR (between frame rails)
Standard pass height 18"
Other pass heights available, please consult factory
2 1/2" diameter rollers on 3 3/4" centers
3/16" walls cold rolled electric welded steel rollers
Rollers driven via #40 chainv 1 HP 230VAC motor and contactor
Heavy-duty structural steel design, interlocking style for continuous equal roller spacing
Heavy-duty cast iron flange mounted bearings
30 FPM fix conveyor speed
Other speeds available
Technical Information The machine is provided with a manual including electro/mechanical schematics and drawings, maintenance program and PLC program disk

Options

Carriage 30" NO-THREAD® powered pre-stretch carriage
Carriage adaptor bracket for 20" film on 30" carriage
Pneumatic roping dual
Pneumatic roping single
Control Cabinet Upgrade control cabinet
Controls Allen Bradley drives - Basic system (includes forward / reverse)
Communication bypass mode
Lanyard remote
Remote push button station
Warning alarm / horn
Extension Wrap height extension - 104in
Wrap height extension - 116in
Wrap height extension - 92in
Heat Seal Arm mounted cut & seal
Conveyor side mounted heat seal
Motors Wash down motors
Wash-down motors for top platen
Paint Custom color
Epoxy paint
Steel-it paint
Photoeye Dark load detection
Forklift detection
Safety Electric dump valve
Safety fencing
Safety light curtains
Safety Package
Scale Electronic scale
Temperature Package Cold A (32 to 41°F / 0 to 5°C)
Cold B (5 to 32°F / -15 to 0°C) - with infeed and outfeed
Cold C (-31 to 5°F / -35 to -15°C)
Fan & Exhaust
Warm A (up to 115°F / up to 46°C)
Warm B (104°F / 40°C and up)