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Wulftec The Wave Automatic Turntable Stretch Wrapper

Wulftec WCA-WAVE Automatic Stretch Wrapper

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Wulftec WCA-WAVE Automatic Stretch Wrapper

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Pro Pac offers competitive prices and outstanding customer service. Get a quote for the Wulftec The Wave Automatic Turntable Stretch Wrapper and see the Pro Pac difference.

At a Glance

  • Up to 4 carriages on the same system
  • Up to 125 pallet loads per hour
  • 4000 max load weight
  • 20 inch NO-THREAD powered pre-stretch carriage for quick, easy and safe film loading
  • These stretch wrappers are built to last forever
  • Best warranties in the stretch wrapper industry

Buy your stretch film from us, and get a discount on this Wulftec stretch wrapper!

Wulftec Absolute Velocity Equipment - The WAVE

Built with the same quality as every Wulftec stretch wrapping system, the Wave offers versatility in various applications and is suited for many industries.

Features of the Wave

AC variable frequency drives as standard equipment on all machines
Lower maintenance and better reliability
Wulftec stretch wrappers will save time and money
NEMA 4/12 control panel dust tight and waterproof
The control panel is neatly organized eliminating time otherwise lost searching for wires
The control panel is UL508A approved
Superior electrical/electronic design including Allen Bradley MicroLogix PLC and AC drives
Easy to understand alarm signalization
All motors, proximity sensors, photoeyes and other sensors have quick disconnect cables that simplify installation and maintenance
Photoeyes are maintenance free and protected
All Wulftec structures are made of heavy-duty steel for rugged performance in the harshest work environments
These stretch wrappers are built to last forever
Dual chain driven for balanced movement & no vibration
Quick and easy adjustment of upper and lower carriage travel
The Maintenance Free spring-loaded carriage gate equipped with spring loaded rollers ensures optimal contact with the stretch film, year after year, without involving maintenance
Wulftec is the only manufacturer to offer a LIFETIME warranty on its pre-stretch roller blue compound
Preset pre-stretch ratios are available from 50-300%
Since all of our semi-automatic SMART Series stretch wrappers wrap 2 inches from the turntable, you are guaranteeing the product is properly secured to the pallet, resulting in a pallet that is more stable for transport, and therefore less damage
No film threading is required and a Lexan cover eliminates operator's ability to reach rollers when gate is closed
Non-Proprietary parts accessible on a local base

Eliminate Downtime Due to Film Changeover

With our carrousel mounted film carriage system, eliminate the downtime created by film loading. Comes with up to 4 complete NO-THREAD® powered pre-stretch film carriages that work alternatively, for continuous-operation film reloading. When the machine processes one roller, it automatically replaces the empty spool with a new roll without missing a beat or requiring operator intervention.

Human-Safe Loading Zone

Operator exposure to moving parts during operation is eliminated with our human-safe film loading zone. The film loading zone is now outside of the wrapping zone and is equipped with its own safety devices which do not interfere with the wrapping process. Therefore, the operator can reload the stretch film roll without stopping the machine operation while being 100% safe. Category 3 safety package included.

Versatility

With up to 4 carriages on the same system, customers can pre-set wrap patterns to use the different carriages for different needs:

Different film sizes (20", 30", 40")
Different film thickness
Different prestretch levels
Diffferent film colors
Logos, etc.

The Wulftec Advantage

Non-proprietary parts
Easy integration into existing lines
Local support with qualified technicians for installation, integration, repairs, inspection
Parts delivered within 24 hours
Advisory service

Best Warranties in the Industry

5-year unlimited cycle warranty
10-year warranty on steel structure
10-year warranty on 25" ring gear bearings
Lifetime warranty on pre-stretch roller blue compound

Specifications

Production Rate 125 loads per hour
Machine Dimensions 199" L x 230" W x 180" H
Maximum Load Size 48" L x 48" W x 80" H
Load Weight 4000 lbs, 5000 lbs optional
Approximate Shipping Weight 12000 lbs
Electrical Requirements 230 V /3 ph /60Hz 20A
Pneumatic Requirements 5 cfm @ 80 psi
Controls Allen Bradley CompactLogix L30 PLC with an integrated Ethernet port
Allen Bradley PanelView Plus 1000 color touch screen interface
24V control system
Sick autoheight sensing photoeye with on/off mode
NEMA 4/12 control cabinet
Power on/off lockable switch and indicator light
One panel mounted emergency stop station
Manual carriage Up/down function
Manual function for turntable rotation fwd
Manual clamp jog on touch screen
Reset function
Separate top and bottom wrap selection (0-9)
Conveyor manual mode fwd / rev
Alarm beacon
Intuitive alarms diagnostic on touch screen
Current overload protection
Double brush dust tight slip ring
1 HP 230VAC motors with Allen Bradley variable frequency drives
Film force to load control
Structure 14 gauge formed steel tower
Heavy duty structural steel construction
Film Delivery System 4 - 40" NO-THREAD® powered pre-stretch carriages
1 HP 230VAC motor with Allen Bradley variable frequency drive
50% to 300% pre-stretch ratio preset to customer spec, std 200%
Electronic film tension control with analog sensor
Film force release for easy pull at start and end of cycle
Lifetime warranty on pre-stretch rollers blue compound
Lexan roller cover for operator safety
Spring loaded carriage gate for pre-stretch consistency
Film Tail Treatment Automatic film clamping device
Pulse controlled cutter
Film alignment arm
Brush-on film tail treatment
Heat Seal treatment optional
Film Carriage Drive 1 HP 230VAC motor with Allen Bradley variable frequency drive
Two #40 carriage lifting chains
Bearing supported maintenance free guide wheels
Turntable Drive 25" Heavy duty ring gear with pinion gear drive
16 RPM standard up to 30 RPM maximul variable speed
1 HP 230VAC motor with Allen Bradley variable frequency drive
Electronic soft start/stop
Positive turntable alignment controlled by proximity sensor Electric brake
Turntable Conveyor 77" dia. 1/2" steel plate
2 1/2" dia. Rollers on 3 3/8" centers
All full length rollers driven
3/16" wall cold rolled electric welded steel rollers
52" BFR (between frame rails)
1 HP AC motor with contactor
#40 ANSI chain drive
Heavy duty cast iron flange mounted bearing
Conveyor 5' in / 5' out contoured powered conveyor with smooth transfer
52" BFR (between frame rails)
Standard pass height 18"
Other pass heights available, please consult factory
2 1/2" diameter rollers on 3 3/8" centers
3/16" wall cold rolled electric welded steel rollers
Rollers driven via #40 chain
1 HP 230VAC motor and contactor
Heavy-duty structural steel design, interlocking style for continuous equal roller spacing
Heavy duty cast iron flange mounted bearing
30 FPM fix conveyor speed
Other speeds available
Technical Information The machine is provided with a manual including electro/mechanical schematics and drawings, maintenance program and PLC program disk

Safety Package Option

Many customers are now asking that we supply our machines in accordance to OSHA specifications for safety. Although OSHA is not specific on what the requirements are, we have added the following features to this system to provide additional safety.

A typical safety package for a rotary arm unit consists of:

Light Curtains
4 beam Light curtains SICK M4000 and a safety monitoring relay. Includes a dual channel e-stop circuit for category 3 safety protection and a 2 button lanyard with estop.
After the forklift driver places the load in the wrap zone, he must back out of the wrap zone clearing the light curtains, verify that the wrap zone is clear of all personnel, then rearm the safety circuit on the lanyard and start the cycle.
If the light curtain barrier is broken at any time during the cycle the machine will stop and will not be able to restart until the safety relay has been reset.
The pre-stretch motor will not be powered during e-stop or wrap zone entrance.
Film can still be easily pulled out of the carriage by opening the carriage gate.
Electric Dump Valve
Addition of an electric dump valve to purge the pneumatic system (including the cylinders) when an E-stop is pressed or when the machine power is off.
Fencing Safety
Three sided safety fencing around process area. Fencing is heavy duty with safety yellow support posts and black wire mesh sections for improved visibility into the wrap zone.
The overall height of the fencing is 90" from the floor, with a 4" sweep space under the panels.