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Pearson RTL-HV Horizontal / Vertical Robotic Case Packer

Pearson RTL Robotic Top Loader Carton & Case Packer

At a Glance

  • Up to 160 products per minute
  • Loads products both horizontally and vertically
  • Fast changeovers
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Pearson RTL Robotic Top Loader Carton & Case Packer

Pearson RTL-HV is a modular robotic case packer that can load products both horizontally and vertically. Optimized for light-weight flexible products such as bags, pouches or flow-wrapped items, the robotic case packer can reach speeds up to 160 products per minute for horizontal pack applications and 18 cases per minute for upright loading into retail-ready cases.

Vision and line tracking maximize machine performance and correct for product misalignment and variation. Advanced features such as high-visibility machine status lighting, remote access, non-contact interlocks, CAT-3 Safety Circuits, an easily accessible grace port and an auxiliary operator station are standard features.

Key Features

Fast Changeover: Fast changeovers are supported by the industry's most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. Trained technicians can complete a changeover in under 5min.

Adaptive Tooling: After receiving the product collation, the vertical end of arm tooling collapses and conforms to the product pattern in multiple axes for reliable containment.

Product Collation: Product is collated and pre-patterned prior to vertical end-of-arm tool loading. The position, orientation, overlap, and spacing between products are customizable for reliable loading.

Reliable Operation: Robot provides over 100,000 hrs MTBF minimizing maintenance while maximizing production.

Reliable Product Acquisition and Packing: Fanuc vision and line track technology corrects for product misalignment or size variation.

Superior Case Control: High friction side belt case conveyor provides positive case containment during the entirety of the horizontal packing sequence.

Convenient Dual Access to Machine: A remote operator station enables machine control on both sides of the conveyor.

Safety Redundancy with CAT 3: Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Highly Reliable Non-Contact Interlocks: Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

High-Visibility Machine Status: A standard four-light LED beacon and multi-color interior machine lighting provides high-visibility of machine status.

Easily Accessible Grace Port: Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine's electrical cabinet.

Remote Access Capability: Allows Pearson's support team on-demand access to the equipment's PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.

Options

Air conditioner
Low temperature environment

Please contact Pro Pac or call 888-318-0083 for your case and tray packers.

Specifications

Speed Up to 65/110/160 products per minute
Up to 10/18 cases per minute
Rates vary depending on number of robots
Min. Case Size 9"L x 4.5"W x 6"H
Products weighing up to 2lbs
Max. Case Size 24"L x 14"W x 15"H
Products weighing up to 2lbs
Operation Robotic
Changeover HMI graphical guided instructions
Fast tool-free changeover and externally accessible adjustments
5 min (estimate for trained technician)
Construction Mild steel
Stainless steel
Controls Allen-Bradley CompactLogix PLC
Fanuc Robot Controller
PackML Compliant
PanelView Color HMI
Air Requirements 80 PSI
Power Requirements 460V / 3Ph / 60Hz
Case Support Bliss display
Bliss shipper
CSSC
FOL
HSC
RSC
Standard tray
Ultra-small case sizes

Please contact Pro Pac or call 888-318-0083 for your case and tray packers.

Get a Great Quote

Pro Pac offers competitive prices and outstanding customer service. Get a quote for our Pearson RTL-HV Horizontal / Vertical Robotic Case Packer and see the Pro Pac difference.

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