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Pearson Packaging Systems RTL-HV is a modular robotic case packer that can load products both horizontally and vertically. Optimized for light-weight flexible products such as bags, pouches or flow-wrapped items, the robotic case packer can reach speeds up to 160 products per minute for horizontal pack applications and 18 cases per minute for upright loading into retail-ready cases.
Vision and line tracking maximize machine performance and correct for product misalignment and variation. Advanced features such as high-visibility machine status lighting, remote access, non-contact interlocks, CAT-3 Safety Circuits, an easily accessible grace port and an auxiliary operator station are standard features.
Fast Changeover: Fast changeovers are supported by the industry's most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. Trained technicians can complete a changeover in under 5min.
Adaptive Tooling: After receiving the product collation, the vertical end of arm tooling collapses and conforms to the product pattern in multiple axes for reliable containment.
Reliable Operation: Robot provides over 100,000 hrs MTBF minimizing maintenance while maximizing production.
Reliable Product Acquisition and Packing: Fanuc vision and line track technology corrects for product misalignment or size variation.
Superior Case Control: High friction side belt case conveyor provides positive case containment during the entirety of the horizontal packing sequence.
Convenient Dual Access to Machine: A remote operator station enables machine control on both sides of the conveyor.
Safety Redundancy with CAT 3: Dual channel safety circuit maintains integrity of safety features in case of single component failure.
Highly Reliable Non-Contact Interlocks: Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.
High-Visibility Machine Status: A standard four-light LED beacon and multi-color interior machine lighting provides high-visibility of machine status.
Easily Accessible Grace Port: Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine's electrical cabinet.
Remote Access Capability: Allows Pearson's support team on-demand access to the equipment's PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.
Please contact Pro Pac or call 888-318-0083 for your case and tray packers.
Specifications | |
Speed | Up to 65/110/160 products per minute Up to 10/18 cases per minute Rates vary depending on number of robots |
Min. Case Size | 9"L x 4.5"W x 6"H Products weighing up to 2lbs |
Max. Case Size | 24"L x 14"W x 15"H Products weighing up to 2lbs |
Operation | Robotic |
Changeover | HMI graphical guided instructions Fast tool-free changeover and externally accessible adjustments 5 min (estimate for trained technician) |
Construction | Mild steel Stainless steel |
Controls | Allen-Bradley CompactLogix PLC Fanuc Robot Controller PackML Compliant PanelView Color HMI |
Air Requirements | 80 PSI |
Power Requirements | 460V / 3Ph / 60Hz |
Case Support | Bliss display Bliss shipper CSSC FOL HSC RSC Standard tray Ultra-small case sizes |
Please contact Pro Pac or call 888-318-0083 for your case and tray packers.