Bartelt MAG FSS Rollstock Pouching System

Pouching System Designed Specifically for Single-Serve Markets

The Bartelt MAG FFS state-of-the-art horizontal form-fill-seal pouching machine integrates the latest magnetic linear technology.

This pouching system stands out for its flexibility, reliability and rapid changeover times. Maximum flexibility is provided by independently controlled double pouch clamps utilizing magnetic linear motion control.

This pouching machine is designed for both simplex and duplex configurations, with maximum speed of 150 ppm in duplex mode.

Features & Benefits

The Bartelt MAG Series FFS produces flexible pouches from roll stock

Optional integrated auto-splicer

Pouches are heat sealed using temperature controlled seal bars

Optional automatically adjustable side seal bars for quick size changeover

Registered pouches are cut and transferred into the dual clamping system for filling and closing via the knife/transfer system

Each pouch will remain with the pouch clamps throughout the entire process

A pouch detection system is used to ensure that pouches are in position for filling to minimize product loss

Pouches are opened utilizing the programmable pouch clamps and vacuum with air assist

Product is fed via a product filling system

Filled pouches are transferred to the top seal area where they are closed and sealed

The completed pouch is removed from the clamps and discharged to a discharge system

Modular design and multiple machine configurations, optimized for the application

Full-servo execution

Independently controlled pouch clamps utilizing magnetic linear motion control

Rapid changeover

Simplex or duplex configurations

Easy-to-use and operate

Flexibility to add multiple fill stations, fillers and other devices

Easy to upgrade

Superior seal quality and pouch handling

Standard

Stainless steel open frame design

Modular design

Servo controlled film unwind system

Film forming plow – servo controlled for recipe driven height adjustment

Automatic film edge alignment system

Servo controlled sealing system for reliable pouch sealing

Servo controlled feed-roll system

Independently controlled double pouch clamps utilizing magnetic linear motion control

Product fill stations, servo controlled pouch opening and closing system

No open pouch – no fill feature

Servo driven top seal assembly

Servo driven pouch discharge

Fixed product feed and product discharge locations—all other operational locations are adjustable

Rockwell motion control package

Rockwell color touch screen operating panel

Interlocking barrier guarding

Operation

The Bartelt K-Series pouching machine produces flexible pouches from roll stock

Flat sheet from roll stock is formed into either flat or gusset pouches in the forming section of the machine

Pouches are heat sealed using temperature-controlled seal bars

Preheat and/or cooling may be required based on film characteristics and machine speed

Film is advanced through the bag making section in photo-registration via the servo feed roll system

Registered pouches are cut and transferred into the dual clamping system for filling and closing via the knife/transfer system

A pouch detection system is used to ensure that pouches are in position for filling to minimize product loss

Pouches are opened with a servo controlled opening and closing system (pucker) and via vacuum with air assist

Product is fed with a product filling system

Filled pouches are transferred to the top seal area where they are closed and sealed

The completed pouch is removed from the clamps and discharged

Pouch Styles

3-side fin seal

4-side fin seal

Gusset bottom

DOY stand-up package

Delta-Pac stand-up package

Options

Right-hand or left-hand configurations

IP69 for various food applications

Hybrid execution with modular docking pre-made pouch feeding module

Zipper opening

Product settling devices

Dust control and top seal cleaning

Gas flushing

Pouch stretching and deflating

Ultrasonic sealing

Bag clamp maintenance loop

Integration of auxiliary equipment: Desiccant feeders, printer, vision system, labelers

Integration of various product fillers: Volumetric cup filler; volumetric sliding gate filler, auger, vibratory rotary filler, scale, liquid pump, specialized feeding systems

Industries

Snack products: nuts, trail mixes candies

Cheese and other dairy products

Frozen foods

Dried meats and fruits, beef jerky, sausages

Dry and wet pet food

Liquids

Granular products: Rice, beans, soup and meal mixes

Free flowing powders: Coffee, spices, powdered drink mixes, sugar-based mixes, flour-based mixes, pharma powders, nutraceuticals

Home and personal care products: Lotions, gels, detergent pods, adhesives, wet wipes and towelettes

Pouching Sizes and Speeds

Please contact Pro Pac or call 888-318-0083 for your pouching equipment.