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Orion FA Automatic Turntable Stretch Wrapper

Orion FA Automatic Turntable Stretch Wrapper

At a Glance

  • Category 2 Safety Rating includes full surround 8 foot high steel mesh fencing
  • MicroLogix 1400 PLC from Allen Bradley with a 6 inch color HMI
  • Insta-Thread film delivery system reduces your film cost
  • Highly-reliable chain and sprocket system that provides precise movement
Sustainability Tip

Buy your stretch film from us, and get a discount on this Orion stretch wrapper!

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Orion FA Automatic Turntable Stretch Wrapper
Orion FA Automatic Turntable Stretch Wrapper
Orion FA Automatic Turntable Stretch Wrapper
Orion FA Automatic Turntable Stretch Wrapper
Orion FA Automatic Turntable Stretch Wrapper

Category 3 Safety Rating

The Orion FA offers Category 3 Safety Rating as standard equipment. Category 2 Safety Rating includes full surround 8 foot high steel mesh fencing with interlocked access points as well as infeed and exit light curtains with electronic muting.

Allen Bradley Controller / VFD Drives

The Orion FA utilizes the powerful MicroLogix 1400 PLC from Allen Bradley with a 6" color HMI operator control panel. All AC motors with VFD drives insures high reliability and low maintenance. For convenience, there is an external PLC com port on the outside of the controller along with two 115VAC outlets.

Heavy Duty Frame & Conveyors

Unlike some machines in the marketplace, Orion builds its machine frames from structural and plate steel for maximum durability in tough industrial environments. Powder coat paint provides a tough and attractive finish sure to last for decades. The standard Orion Elite conveyors have a maximum weight capacity of 4,000 pounds and feature powered chain driven rollers propelling loads at 30 fpm. The soft-start and soft-stop function prevents load displacement by starting and stopping load movement gently.

Maximum Economy Film Carriage

Orion's proven Insta-Thread film delivery system reduces your film cost with every load you wrap by pre-stretching film up to 300% prior to wrapping. The carriage features an electronic corner compensation system that speeds up film delivery when the corner of the load pulls against the film supply, thus assuring even tension on all parts of the load, better film economy, and elimination of spilled loads during wrapping. The ergonomically designed carriage faces the side for fast and easy film roll loading.

Heavy Duty Chain & Sprocket Turntable Drive

The FA turntable is driven by a highly-reliable chain & sprocket system that provides precise movement of the turntable and making it extremly easy to maintain and service. The base FA system includes one infeed conveyor, conveyorized turntable and one exit conveyor.

Safety, Speed, & Secure Containment

Safety
Industry leading Category 3 Safety is standard. The FA also uses separate high and low side electrical cabinets (NEMA-12 and UL rated) that reduce noise, and allow service techs to access that work space more safely. Plus, the FA has steel mesh fencing, and multi-zone e-stop feature with interlocked access points.

Speed
The FA includes powered infeed, turntable, and exit conveyors. Loads are automatically sequenced through the conveyors, and controlled by photocells and PLC. Our system attaches the film tail at the cycle start, quickly wraps, then cuts and wipes the film tail to the load. The forklift operator simply drops the load and moves on!

Secure Containment
The FA used Orion's Insta-Thread™ film carriage that applies film with a stabilizing 260% pre-stretch and incorporates force-to-load and corner compensation features to apply even film tension across the entire load. Plus, our Revo-Logic technology with photo-eye sensors ensure precise application of programmed wraps — maximizing load containment and film yield.

Features & Benefits

20" Insta-Thread Film Carriage with standard 260% pre-stretch, labor saving film tail attach, cut & wipe automatically secures film
CAT-3 electrical safety with separate high and low side panels
Revo-Logic technology with photo-eye sensor carriage ensures precise application of programmed wraps — maximizing load containment and film yield, and automatic load height sensing photo-eye
Separate up and down film carriage speed control and top and bottom adjustable wrap counts (from 1 - 20)
Automatic force-to-load control
Precision ring bearing turntable support with 4,000 lb turntable load capacity
Heavy duty chain & sprocket turntable drive
Low maintenance, long lasting AC motors and Variable Frequency Drive (VFD) controllers
User friendly 10" IntelleVue color touch screen HMI
Up to 15 RPM with adjustable soft-start
Web based dashboard for remote viewing of machine data
Structural steel construction for durability
Space saving, small footprint design

Please contact Pro Pac or call 888-318-0083 for your stretch wrapping equipment.

Specifications

Turntable & Load
Turntable RPM1 - 15 RPM
Maximum Load Weight4,000 lbs
Maximum Load Size48"W x 48"L x 80"H
Minimum Load Size30"W x 30"L x 15"H
Conveyors
Elite Conveyors Base System1 Infeed, Turntable, 1 Exit
Conveyor TypesPowered Chain Driven Roller
Roller Diameter & Centers2.5" Diameter Rollers on 3.25" Centers
Pass Height18" from Floor
Speed0 FPM with Soft-Start
ControlABB VFD Drives
Floor SupportSteel Channels with Slotted Adjustment & Pivoting Feet
Controls & Drives
PLC ControllerAllen Bradley MicroLogix 1400 w/Ethernet and two Serial Communication Ports
Control Panel HMITelemecanique Magelis 5.7' Color
MotorsAC Motors with Allen-Bradley Power Flex VFDs
NEMA RatingNEMA 12
Safety RatingCategory 2
Film & Carriage
Film Width - Film Carriage20"
Film PreStretch260%
Film Tail ContainmentPneumatic, Fold-Away with Air Blower
Film Tail TreatmentHot-Wire Film Severance with Pneumatic Wipe-Down Loop
Independent Carriage Up/Down ControlsVariable Speed Up & Down
Independent Top/Bottom Wrap Controls1 to 9 Wraps Available
Structure & Finish
Base FrameStructural Steel Tubing
Film MastStructural Steel Tubing
FinishBaked On Powder Coat Paint
Utilities
Standard Voltage480/3/60 (4 Wire w/ 3 Lines Ground) 30 AMP
Air Requirements80 PSI @ CFM
Warranty
Components3 Years
Structural Frame5 Years
PreStretch RollersLifetime

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