High-Speed Tray Loading up to 60 Trays per Minute
Arpac's high-speed, continuous motion TrayStar Series makes tray loading a variety of products, such as bottles, cans, cartons, jars, fast and easy. The Traystar TS-2000 tray loader automatically loads product into a wrap-around tray at speeds ranging from 1 to 60 trays per minute. Wrap-around trays ensure that the product is enclosed in a tightly fit tray, preventing scuffing and product damage. The machine features gentle product handling and loading to keep your product looking newly packaged.
Arpac's rapid changeover design with color-coded lane spacing guides, user-friendly touch-screen controls, and servo controlled collators, allows line operators to switch to a different product size in less than 30 minutes. The TS-2000 Traystar Tray Loader handles a wide range of products with its many infeed options and can be easily integrated with other equipment including tray wrappers, turners, and stackers.
Arpac designs different groupers to accommodate a variety of product shapes. This assembly is used to separate products into pack groups and control the flow of product into the pacing flight bar assembly.
Features of the TS-2000
- Continuous motion wraparound tray former/loader
- Simple machine adjustments and quick change capabilities for fast product changeovers
- Speeds up to 60 trays per minute
- Heavy-duty rugged construction designed for durability and around-the-clock operation
- Laser cut and CNC machined components for maximum precision
- Baked on powder coat finish provides a durable scratch resistant surface and prevents corrosion
- Nordson ProBlue hot melt glue unit for superior application flexibility and adhesion
- Rolling canopy guarding provides safe, easy access to the machines interior
- Allen-Bradley PanelView Plus 1000 operator interface with color touchscreen, message display and self-diagnostics
- NEMA 12 electrical cabinet
- Allen-Bradley controls
- Low blank alert
- Gentle product handling
- Central point lubrication simplifies preventive maintenance
Options
- Extended quantity blank feeds
- Wash-down construction stainless steel frame
- Roller product hold-down
- NEMA 4X electrical cabinet
Example Applications
- Plastic bottles
- Folding cartons
- Cans
- Glass jars
- Shrink wrapped bundles
Machine Specifications
- Speed: Up to 60 trays per minute
- Electrical: 240 or 480V, 3Ph, 60Hz, 200A, 83kW or 166kW
- Air: 80 psi, 20 CFM
Box Sizes
- Width (across machine): 7" to 18"
- Length (flow direction): 9" to 23"
- Height: 2" to 10"
- Tray Wall Height: 1.5"W x 4"L
Product Configurations (W x L)
- 2x3, 3x2, 3x3, 3x4, 4x3, 4x6 (side or star wheel grouper)
- 5x5, 6x4, 7x5 (pin and flight bar infeeds only)
Speeds and Groupers of Arpac Traystar Tray Loaders |
Model | Trays per Minute | Servo Side Belt | Servo Star Wheel | Servo Flight Bar | Top Pin Grouper | Side Blank Feed |
TS-2100 | Up to 35 | | | | X | X |
TS-2200 | Up to 45 | | X | X | | X |
TS-2300 | Up to 60 | X | | | | X |
Please contact Pro Pac or call 888-318-0083 for your shrink bundling equipment.