nVenia Arpac TrayStar Continuous Wrap-Around Tray Loader

Arpac Traystar TS-2000 Tray Loader

At a Glance

  • High-speed continuous-motion tray loader
  • Up to 60 trays per minute
  • Handles a wide range of products with many infeed options
  • NEMA 12 electrical cabinet and controls
Sustainability Tip

Buy your trays and cases from us, and get a discount on this Arpac tray loader!

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Arpac Traystar TS-2000 Tray Loader
Arpac Traystar TS-2000 Tray Loader Product Run
Arpac Traystar TS-2000 Tray Loader Product Run
Arpac Traystar TS-2000 Tray Loader Product Run
Arpac Traystar TS-2000 Tray Loader Finished Packages

High-Speed Tray Loading up to 60 Trays per Minute

The nVenia Arpac TrayStar high-speed, continuous motion tray loader automatically loads a variety of products, such as bottles, cans, cartons, jars at speeds up to 60 trays per minute.

Wrap-around trays ensure that the product is enclosed in a tightly fit tray, preventing scuffing and product damage. The machine features gentle product handling and loading to keep your product looking newly packaged.

Arpac's rapid changeover design with color-coded lane spacing guides, user-friendly touch-screen controls, and servo controlled collators, allows line operators to switch to a different product size in less than 30 minutes. The Traystar tray loader handles a wide range of products with its many infeed options and can be easily integrated with other equipment including tray wrappers, turners, and stackers.

Arpac designs different groupers to accommodate a variety of product shapes. This assembly is used to separate products into pack groups and control the flow of product into the pacing flight bar assembly.

Features of the TrayStar

Continuous motion wraparound tray former/loader
Simple machine adjustments and quick change capabilities for fast product changeovers
Speeds up to 60 trays per minute
Heavy-duty rugged construction designed for durability and around-the-clock operation
Laser cut and CNC machined components for maximum precision
Baked on powder coat finish provides a durable scratch resistant surface and prevents corrosion
Nordson ProBlue hot melt glue unit for superior application flexibility and adhesion
Rolling canopy guarding provides safe, easy access to the machines interior
Allen-Bradley PanelView Plus 1000 operator interface with color touchscreen, message display and self-diagnostics
NEMA 12 electrical cabinet
Allen-Bradley controls
Low blank alert
Gentle product handling
Central point lubrication simplifies preventive maintenance


Extended Blank Magazine
Standard or Custom Product Collation
Automatic Lane Divider
Extended Infeeds

Example Applications

Plastic bottles
Folding cartons
Glass jars
Shrink wrapped bundles

Corrugate Requirements

B flute Kraft corrugation
Burst strength: 150 or 200 lb per square inch
Balanced outside and inside liners to avert warped blanks
Minimum combined weight facings: 98 lb per square inch

Tray Sizes

Width (across machine): 7" to 18"
Length (flow direction): 9" to 23"
Tray Wall Height: 1.5"W x 4"L
Product Height: 2" to 10"

Blank Dimensions

Minimum Flat Tray Blank Size: 11" W x 9" L
Maximum Flat Tray Blank Size: 25" W x 24" L

Machine Specifications

Speed: Up to 60 trays per minute
Electrical: 240 or 480V, 3Ph, 60Hz
Air: 80 psi, 20 CFM

Product Configurations (W x L)

2x3, 3x2, 3x3, 3x4, 4x3, 4x6 (side or star wheel grouper)
5x5, 6x4, 7x5 (pin and flight bar infeeds only)

Speeds and Groupers of Arpac Traystar Tray Loaders

Model Trays per Minute Servo Side Belt Servo Star Wheel Servo Flight Bar Top Pin Grouper Side Blank Feed
TS-2100 Up to 35 X X
TS-2200 Up to 45 X X X
TS-2300 Up to 60 X X

Please contact Pro Pac or call 888-318-0083 for your shrink bundling equipment.

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